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Fujairah fabrication facility

300,000 ft² of yard.3,000 MT every month.12 km from Fujairah Port.

Three heavy-fabrication bays at Al Hayl Industrial Area, Fujairah — a 300,000 ft² yard turning out 3,000 MT of coded steel a month, with plate rolling to 70 mm, CNC cutting to 24 m, PWHT and hydrotest in-house, and a short road to the port for oversize loads.

Three heavy fabrication bays at Al Hayl, FujairahThree heavy-fabrication bays · Al Hayl, Fujairah
300,000 ft²Fabrication yard — 27,900 m² at Al Hayl, Fujairah
3,000 MTCoded steel a month — tanks, vessels, structures
70 mmHydraulic plate rolling capacity
3,600 mmCNC cutting rail gauge · 24 m cut length
10–32 MTOverhead cranes · PWHT · hydrotest
12 kmFrom Fujairah Port for heavy transport

What we fabricate

  • Pressure vessels and columns — ASME U and U2 stamped
  • Spheres for LPG, propane and LNG — shells to 125 mm
  • Above-ground and underground LPG and propane storage tanks
  • Atmospheric vessels, rectangular tanks and silos
  • Knock-out drums, separators, scrubbers, strainers, surge tanks
  • Heat exchangers and air receivers
  • Process and LPG skids, floating suctions
  • Flare stacks, towers and structural steel

Facility capability

  • Hydraulic plate rolling to 70 mm
  • CNC plasma cutting — 3,600 mm rail gauge, 24 m cut length
  • CNC drilling to 100 mm plate
  • Overhead cranes 10–32 MT
  • PWHT and hydrotest facilities
  • Painting supervised by NACE and BGAS certified inspectors
  • Welders qualified in SMAW, FCAW, TIG and SAW
  • Dedicated scaffolding team

Welding capabilities

Our welding expertise enables the execution of thick-wall, high-pressure and cryogenic applications, proven through qualified procedures and advanced testing. Our welding expertise includes:

125 mm
Core welding capabilityThick-plate welding qualified in 3G position

Qualified procedures (PQR) for 125 mm thick plate in the vertical 3G position — SMAW and mechanised FCAW — for thick-wall, high-pressure and cryogenic work such as the MERAM LNG sphere.

  • Multi-cycle Post Weld Heat Treatment (PWHT) — up to 4 cycles for critical joints
  • Mechanised Flux-Cored Arc Welding (FCAW) for heavy-wall applications
  • Proven competence in thick-wall structural and pressure-grade welds under stringent inspection regimes
Qualified 125 mm procedure test coupon — PQR-216, mechanised FCAW
Qualified 125 mm procedure test coupon — PQR-216, mechanised FCAW
Mechanised FCAW on a heavy-wall joint
Mechanised FCAW on a heavy-wall joint

Stamps & certificates

ASME UPressure vessels — ASME VIII Div 1
ASME U2Division 2 vessels
NB RNational Board — repairs and alterations
ISO9001 · 14001 · 45001
Shop fabrication in pictures

Inside the Fujairah bays.