Our Business Activities
EPC Projects
- Design, engineering, project management, construction and commissioning of Spheres, vertical storage tanks , tank foundation, plant piping, structural, mechanical, civil and electrical instrumentation for process plants, oil& storage terminals at airports and power plants.
- Construction and Erection of, Process equipment’s (such as Pressure Vessels, Columns, Towers, Flare stack Bullets,) Spheres, Pig Launcher Receivers, Marine Loading Arms (MLA).
- Thermal Energy Storage (TES) Tanks
Construction Sample Capabilities:
- Storage Facilities & Terminals
- Blending And Manufacturing Plants
- Process Plants Green Field Facilities
- Distribution Facilities for Loading and Unloading
- Pipelines for distribution facilities
- Berth Works for Loading and unloading
Construction:
- Storage Facilities with API 650/API 620 Storage tanks up to 100M Dia+
- Production Facilities with Process Piping 48Inch Dia + (CS, SS, Alloy Steels)
- Pipelines for Oil and Gas as well as water transmission up to 20 Kms
- Static Equipment Fabrication and Installation
- Rotating Equipment Installation
- Steel Structure Fabrication and Installation for Production Facilities
- Maintenance and Upgrades for Static Equipment and Piping in Brownfield, and Green Field Projects
- Berth Works and for loading facilities.
- Civil Works
- E & I Works for Terminals and Production Facilities
- Fire Fighting Equipment and Piping Installations
- Building Services, MEP works and others.
- Decommissioning and Commissioning Works
- Testing and NDT of on site Installations
Shop Fabrication
Design:
- Design, Engineering, Procurement, Fabrication, Painting, Testing of ASME Coded Process Equipment
- Pressure vessels, Columns with ASME “U” and “U2” stamp.
- Above ground and underground storage vessels, rectangular storage tanks, atmospheric vessels, silos.
- Floating suctions and skid mounted units for various process applications.
- Design, detailed engineering & construction of pressure vessels, process equipment, columns, towers, flare stacks, Tanks for LPG and propane gas.
Fabrication:
- Rolling Machines & Hydraulic Plate Rolling capability up to 70 mm thick plates
- CNC Cutting Machines / Plasma Cutting Rail Gauge 3600 mm
- CNC Drilling Machine capable of handling plate thickness of 100 mm maximum
- Scaffolding Works with a dedicated team, tools & equipment combined with an excellent QA system
- Painting Facilities supervised by NACE & British Gas (BGAS) Certified Painting Inspectors & Supervisors
- Skilled Manpower comprising of CNC & Rolling Machine Operators, Welders, SMAW, FCAW, TIG, SAW
Fabrication Equipment Sample Capabilities:
- Pressure Vessels Atmospheric Tanks
- Heat Exchangers
- LPG Storage Tanks
- Air Receiver
- Separators
- Scrubbers
- Silos
- Strainers
- Surge Tanks
- Process & LPG Skids
- Waste Gas Knock Out Drum
Operations & Maintenance
Extensive experience in Maintenance and Refurbishment of the process equipment, process piping, utilities, storage facilities and tanks. Work is done efficiently and safely during critical shutdowns (CSD) and emergency shutdowns (ESD) in brownfield Oil & Gas and Water & Energy sectors.
SPECIALIZED MAINTENANCE SERVICES
- Tank Maintenance & Refurbishment
- Pressure Vessels Repairs
- Marine Loading Arms Servicing
- Piping & Tie-In Works
- GRE Piping
- Columns Internals Installation
- Flare Tip Repair
- LPG/Diesel Tank Retesting
INTEGRATED MAINTENANCE
- General Mechanical Works
- Machining Works
- Special Welding/Weld Overlay
- Bolt Tightening/Flange Opener
- Scaffolding
- Blasting & Painting
- Pickling & Passivation
TECHNICAL SERVICES & SUPPLY
- NDT Services (RT, UT, PT, MPI…….)
- Man-Power Supply (Welder, Fabricators…….)
- Secondments (QC/EHS Inspectors…..)
Engineering & Design
The highly competent CYLINGAS design team consists of well trained & experienced professionals (Draughts men as well as design engineers) with an up-to-date knowledge of the latest design codes & standards used worldwide. This knowledge, combined with the latest high end designing software and intensive training’s gives CYLINGAS an extra edge when it comes to designing the custom built process equipment with the most intricate of designs. Total Engineering Solutions For Tank Terminals, Process Equipment, Civil & Piping for Oil & Gas / Petrochemical Industries, Pressure Vessels, LPG Tanks & Process Piping, Skids.
DESIGN & ENGINEERING SERVICES:
- Basic Design & Engineering.
- Detail Engineering.
- API Storage Tanks Design and Detail Engineering.
- Pressure Vessel Design and Detail Engineering.
- Mechanical Design & Engineering.
- Piping Design & Engineering.
- Stress Analysis of Piping.
- Civil Design & Engineering.
- E&I Design & Detail Engineering
- Structural Design & Engineering.
- Structural Detailing.
- Process & Thermal Design (Equipments).
- Skid Design & Engineering.
- Local Load Analysis of Nozzles.
- FEA Analysis of Components like Nozzles, Cleats etc.
- PSV, ESD etc. Sizing/Selection.
- Heating Coil Design & Engineering.
- Piping Layouts, Plot Plan and Isometric Development.
- Firefighting Design & Engineering.
- 3D modeling by Using Cad Worx Plant Professional.
SOFTWARE CAPABILITY:
- PV Elite & code calc.
- STAAD Pro.
- CAESER II.
- Prokon.
- Instrucal.
- Nozzle Pro & MAT Pro.
- AutoCAD.
- Autodesk-Inventor.
- AME Tank 7.5.
- Nozzle Pro.
- CAD Worx Plant Professional.
- Fast CAM-CNC Programming.
- Project Management (Oracle).
- Orthogen.
- Isogen.
- Pipe Data Pro.
- Autocad Steel Structure.
- In-house Generated Standard Excel Sheet (for API TANK).
- P&ID Drawings, Plant Layout & Detailed Engineering.
- Mathcad
DISCIPLINE EXPERTISE
- Mechanical
- Piping
- Civil & Structural
- Instrumentation
CODES & STANDARDS:
List of following major International codes and standards used in General practice but not limited to
- ASME Sec. VIII, Div. 1 / Div.2 |
- ASME I,II,V & IX | ASME Sec. I
- ASME B 31.2 / 31.3 / 31.4 / 31.8 / 31.9 / 16.34 / 16.47 / 16.5
- API STD. 650 / 620 / 653 / 2000 / PD 5500
- BS EN 10025 | BS 8110 | BS 5950 | BS 6399 NFPA | ACI 318 | WRC 107 / 297 | UBC/ IBC/ ASCE-7 etc.
- Ref. Books & Various Company Standards